Two stage oil injection screw compressor TL55-132

Two stage oil injection screw compressor TL55-132

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Two-Stage Oil-Injection Screw Compressor TL55-132 – Power Meets Flexibility

If you’re looking for a reliable, energy-efficient way to generate compressed air in the 55 kW-to-132 kW range, the TL55-132 two-stage oil-injection screw compressor is worth a close look. Its compact design, robust construction, and intelligent control options make it a strong candidate for everything from small-shop production lines to medium-size manufacturing plants.

Below we break down the key variants (55 kW, 75 kW, 90 kW, 110 kW, 132 kW), compare their performance figures, and answer the most common questions that arise when selecting a screw compressor.


TL55-132 Series – At a Glance

Model Rated Power (kW) Volume Flow (FAD) m³/min Discharge Pressure (bar) Cooling Frequency Conversion
TL55 55 8.05 – 10.2 6 – 9 Air / Water Optional VFD
TL75 75 10.2 – 13.5 6 – 10 Air / Water Optional VFD
TL90 90 13.5 – 16.8 7 – 11 Air / Water Optional VFD
TL110 110 16.8 – 22.5 8 – 12 Air / Water Optional VFD
TL132 132 22.5 – 30.06 9 – 13 Air / Water Optional VFD

FAD = Free Air Delivery at rated conditions (20 °C, 1 bar suction). All models feature a dual-stage oil-injection system that guarantees high efficiency (up to 93 % isentropic) while keeping oil carry-over well below 10 mg/m³.


Why Two-Stage Matters

A two-stage design splits the compression process into a low-pressure stage (pre-compression) and a high-pressure stage (final boost). This yields:

  • Higher efficiency – lower temperature rise per stage reduces heat loss.
  • Extended service life – each rotor works under milder conditions, less wear on bearings and seals.
  • Better part-load performance – the VFD (when fitted) can modulate speed across the whole range, keeping the motor near its optimum efficiency point.

Cooling Options – Air vs. Water

Cooling Type Typical Application Advantages
Air-cooled Outdoor or well-ventilated indoor installations, where water supply is limited. Simple, low-maintenance, no risk of leaks.
Water-cooled High-ambient-temperature plants, or where space is tight and a compact heat-exchanger is desired. Superior heat-removal, lower motor surface temperature → higher continuous duty.

Both options are factory-fitted and can be swapped during a service visit, giving you flexibility as your plant layout evolves.


Frequency Conversion – The Smart Way to Save Energy

The TL55-132 series can be equipped with a Variable Frequency Drive (VFD) that:

  • Matches motor speed to real-time air demand, cutting electricity use by up to 30 % on part-load.
  • Provides soft-start, reducing mechanical stress on the gearbox and motor.
  • Enables remote monitoring and predictive maintenance via built-in communication protocols (Modbus TCP, CANopen).

If your plant runs at a relatively constant load, a standard fixed-frequency motor may suffice. For fluctuating demand, the VFD is a cost-effective upgrade.


Quick Comparison – Which Model Fits Your Needs?

Requirement Best Fit Reason
Compact shop floor, ≤ 10 m³/min TL55 Smallest footprint, adequate flow for light-duty tools.
Medium-size assembly line, 12-16 m³/min TL75 or TL90 Good balance of power and efficiency; VFD optional for variable demand.
High-throughput manufacturing, 20-30 m³/min TL110 or TL132 Highest flow and pressure; water-cooling recommended for heat-intensive environments.
Maximum energy savings Any model with VFD Energy consumption drops dramatically at part-load.
Limited water supply Air-cooled variant of any model No need for a cooling-water circuit.

FAQ

Oil carry-over is the amount of lubricating oil that escapes with the compressed air. The TL55-132 series uses a two-stage oil injection system combined with high-efficiency separators, keeping carry-over below 10 mg/m³—well within most ISO-8573-1 Class 1 limits.
Yes. The TL series is supplied with a bolted base plate designed for concrete or steel foundations. Vibration isolators are optional for noise-sensitive locations.
With normal operating conditions (continuous duty, ambient temperature 20-30 °C), oil should be replaced every 2 000 hours or annually, whichever comes first. The built-in oil-level sensor alerts you before the service interval is reached.
All VFD options support standard industrial communication protocols (Modbus TCP, Profibus DP, EtherNet/IP). Integration is straightforward with most PLC platforms.
A standard 24-month parts-and-labor warranty is included, with optional extensions up to 5 years available through our service contracts.

Bottom Line

The TL55-132 two-stage oil-injection screw compressor delivers a versatile power envelope (55-132 kW) while maintaining high efficiency, low oil carry-over, and flexible cooling options. Pair it with a VFD for the best energy savings, and you have a robust, future-proof solution for virtually any compressed-air application.

Ready to size your plant? Contact our engineering team for a free performance simulation and see how the TL55-132 series can boost your productivity while cutting operating costs.

 

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